SOP: Standard Operating Procedure of Fabric Relaxation | Garments-Info - Garments-info: One stop solution for Garments & Textile

SOP – Fabric Relaxation

Fabric Relaxation

Objective

Fabric Relaxation procedure ensure that spandex blend fabrics or the fabric where required relaxation are relaxed as per the requirement prior to cutting process.

Responsible:

Cutting Team is responsible in doing fabric relaxation procedures under Fabric/ Cutting Quality team supervision.

Procedure:

1. Based on Order wise cut plan, cutting team to study the fabric composition to decide whether the fabric required relaxing in unroll form… (If the fabric is spandex blend or the fabric required to relax based on guidelines from Sample Section). Or Cutting team to check with Fabric Quality team whether the fabrics to be relaxed prior to cutting.

2. If the fabric rolls required to relax, then the cutting department to issue a requisition 3 days prior to cutting.

3.Fabric Quality team to verify the fabric requisition and approve the fabric requisition if all fabric inspection and testing parameters are OK.

4.Upon receipt the fabric rolls, fabric rolls unrolled using fabric inspection machine under fabric quality team supervisor. Once the fabric is unrolled 100%, then fabric rolls to be mentioned with relaxation start time along with other details of the fabric Roll (Roll #, Width, Relaxation start time, etc.).

5.Fabric Relaxation details to be documented in Fabric Relaxation report which will be verified by cutting QC prior to allowing spreading.

6.Unrolled fabrics not to be tied too tight & fabrics unrolled store it in a breaker trolley and relaxed for minimum 24 hrs or as required by the customer.

Document:

Fabric Relaxation Report.

We hope this article will help you to know about Fabric Relaxation Procedure

7 comments:

AnonymousJuly 29, 2019 at 8:29 AM
bloody fools
THINKEROctober 9, 2019 at 4:28 PM
The information was on the kick,it was good
Md Musharrof Ali KhanNovember 3, 2019 at 10:05 AM
RELAXATION TIME & LAYER QTY STANDARD CHART
DATE : 1st Oct 2018
Fabric Item Fabric Composition Marker length Layer Standard Relax Time B/F & R/F Fabric Relaxation box Remarks
Lycra 95% Cotton 5% Elastic ~ 7 mts 72 24 hr One roll one box CF Gore will cut by band knife with narrow knife
Cotton 100% Cotton ~ 7 mts 72 24 hr One roll one box CF Gore will cut by band knife with narrow knife
Micro 78% Nylon 22% Spandex ~ 7 mts 48 24 hr One roll one box Mold boxer brief 72 lay other and nerrow item 48 layer
Micro 85% Nylon 15% Spandex ~ 7 mts 48 24 hr One roll one box Mold boxer brief 72 lay other and nerrow item 48 layer
Micro 86% Nylon 14% Spandex ~ 7 mts 72 24 hr One roll one box Mold boxer brief 96 lay other and nerrow item 72 layer
CVC (B65) 57% Cotton 38% Polyester 5%Elastic ~ 7 mts 72 24 hr One roll one box based on actual germent if nerrow
Mesh (Soft) 87% Nylon 13% Spandex ~ 7 mts 72 24 hr One roll one box Auto cutter/Auto Spreading
Mesh (Soft) 91% Nylon 9% Spandex ~ 7 mts 72 24 hr One roll one box Auto cutter/Auto Spreading
Mesh (Soft) 92% Nylon 8% Spandex ~ 7 mts 72 24 hr One roll one box Auto cutter/Auto Spreading
Mesh (Hard) 87% Nylon 13% Spandex ~ 7 mts 72 24 hr One roll one box Auto cutter/Auto Spreading
Lace 98% Polyamide 2% Spandex ~ 7 mts 72 24 hr One roll one box This article should cut by band knife only
Soft Net 100% Nylon (Polyamide ) ~ 6 mts 72 24 hr One roll one box Due to thing fabric its better to cut by band knife and with 96 layers
Hard Net 100% Nylon (Polyamide ) ~ 7 mts 96 6 hr One roll one box Auto cutter
Lining 100% Polyester ~ 7 mts 72 24 hr One roll one box Auto cutter
Chiffon Woven 100%polyester ~ 3 mts 48 24 hr One roll one box Auto cutter
Modal Knited 95%Modal 5% Spandex ~ 3 mts 48 24 hr One roll one box Auto cutter
Satin Woven 96% polyester 4% Spandex ~ 3 mts 48 24 hr One roll one box Auto cutter

Fabric Relaxation Time & Layer Quantity Procedure :-
① Material requisition is based on MO Quantity by Style according to Cutting Plan Allocation
② Roll wise relaxation depending on the Fabric type by article/shade lot as per the recommended Fabric Relaxation Time Standard CTG poly fabric 6hrs relaxation
③ Unrolled Fabric During Relaxation, Will be stored and kept separately into the Relaxation Tray, Roll Wise
④ Spreading Height not exceeding 3" and ply cout depending on fabric type and thikness (as per SOP)
⑤ Any stripe fabric layer should be 40 up to layer depend on stripe matching.
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