Cut Panel Replacement (SOP) Standard Operating Procedure | Garments-Info

SOP – Re-Cut or Replacement Procedure of Cut Panels

Cut Panel Replacement Procedure

Vision:

Re-cut/Replacement Panels are cut from same Roll/Shade following Mini Marker position to ensure that Re-cut/Replacement Panels are perfectly matching with other Parts/Panels of the Garment.

Scope:

The scope of the procedure covers re-cutting panels due to rejections.

Documents (Before Re-cutting/Replacing Panels):

1)   Roll wise Approved Numbering Plan

2)   PO wise Marker Plan with Mini Markers print out

3)   Approved hard pattern with clear marking of Grain Line

4)   Left over Roll wise fabrics with cut number mentioned.

Responsibility: 

Quality Head with assistance of QC In-charge this procedure.

However, Cutting Manager/Cutting In-charge/Cutting Supervisor is primarily responsible to ensure that this procedure followed strictly.

Procedure:

The following procedure is followed upon receipt of Defective Cut Panels from 100% Cut Panel check QC or Defective garments where parts need to be replaced.

1)   Defective Cut Panels or Defective garments where parts need to be replaced are checked for cutting number.

2)   Roll wise numbering plan referred to identify the Fabric Roll used.

3)   Left over fabrics from the same roll collected for re-cut. If same roll is not available, then the fabric rolls from the same dye lot/shade will be used based on collective approval by Cutting QC In-charge/Cutting Manager/Cutting in-charge.

4)   Marker Plan/Mini marker been referred to identify the place where that particular size been cut to have similar shade.

5)   Approved Hard Pattern used and the grain line followed perfectly, then the clear marking done for re-cut.

6)   After re-cutting the panels, entry is made in the Re-cut/Replacement Log book and then the re-cut panels been handed over to Cutting QC for check.

7)   Cutting QC check as below.

a)    For Re-cutting Panels – Cutting must check that the re-cut panel 100% matches with other panels of same cutting number. Cutting also checks for other fabrics and finding are marked in the 100% Cut Panel inspection report.

b)   For Replacement of Panel from one Garment – Cutting QC check the replacement panels against other parts of the garment for color shading as well as other fabric defects.

Hope This article will help you you to know about the proper procedure of Re-Cut/Replacement of Panels